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Polytevo Series Precision Micro Injection Molding Machine

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SKU# ERP7IM

Product Detail

Product Composition    

  1. Precision Micro Injection Molding Machine

(Pneumatic Precision Micro Injection Molding Machine)

(Hydraulic Precision Micro Injection Molding Machine)

Product Features

The Precision Micro Injection Molding Machine is a scaled-down and improved version of a production model, featuring a compact size, full functionality, and high mobility. It is ideal for classroom teaching, laboratory formulation R&D, and small-scale part manufacturing. The system includes mold opening/closing components, injection unit, machine frame, heating system, control system, and feeding device. It offers a simple structure, easy operation, and is noise- and pollution-free.

Key features include a quick-change core-pulling mold design, allowing for easy and cost-effective mold replacement. The machine is equipped with a PLC human-machine interface featuring a color touchscreen and one-button operation, making it simple to use and maintain. In addition, it is designed with both mechanical and electronic safety systems to ensure reliable and secure operation.

Product Specifications

Product

Precision Micro Injection Molding Machine

Model

ACS-7003

ACS-7003H

SKU#

ERP7IM01

ERP7IMH1

Screw Diameter

20 mm

20 mm

Screw L/D Ratio

-

20:1

Injection Rate

-

0-26.7 cm3/s

(0-85 mm/s)

Segmented Injection

-

Up to 3 segments; Pressure, position, time controlled

Feeding Torque

105 N・m

(Servo Motor + Planetary Gearbox)

215 N・m

Injection Range

0-80 mm

0-90 (0-28 cm3), adjustable

Injection Resolution

0.1 mm

0.1 mm

Max Shot Volume

25 cm3

28 cm3

Air Pressure

≥ 0.8 MPa

-

Injection Force

1.8 T

-

Max Injection Pressure

57 MPa

0-137 MPa (0-4.3 T)

Adjustable

Clamping Force

5 T

(Double Toggle Clamping System)

0-150 kN, adjustable

Ejection Pressure

-

0-8 kN, adjustable

Ejection Stroke

-

0-30 mm

Hopper Capacity

0.2 L

0.2 L

Feeding Speed

0.1-60 rpm

1-120 rpm

Fixed Mold Ring Outer Diameter

50 mm

50 mm

Tie Bar Distance

(Center-Center)

280 x 186 mm

300 x 226 mm

Max Mold Opening Stroke

70mm (excluding mold)

120 mm

Mold Size

360 x 90 x 72 mm (L x W x H)

*excluding mold insert

360 x 90 x 72 mm (L x W x H)

*excluding mold insert

Mold Thickness

0-25 mm

-

Max Temperature

(Zone 1/2/3)

360 ℃

360 ℃

Mold Heating

(Optional)

-

Room Temperature +10 ℃ to 120℃ adjustable

Temperature Control Accuracy

±0.5 ℃

(in steady-state conditions)

±0.5 ℃

(in steady-state conditions)

Power Supply / Max Load Power

Single-phase AC 220V ± 10%, 50 Hz, 2200 W, 10A

Three-phase 5-wire AC 380 V ± 10%, 50/60 Hz, 5.5 kW

Machine Dimensions

1800 x 500 x 950 mm

1766 x 600 x 1226 mm

Applicable Materials

Engineering plastics such as PP, PE, PA, ABS, etc.

PP, PE, PA, ABS, PBT, PLA

Gross / Net Weight

530 kg / 480 kg

730 kg / 680 kg

Mold Type (Not included, available for purchase)

Integrated Mold

1.    Mold replacement requires disassembling the entire mold

2.    Suitable for producing a single type of specimen.

Interchangeable Core Mold

1.    Easy to replace – core change can be done within 10 seconds.

2.    Suitable for producing specimens of various shapes and sizes.


Required Auxiliary Equipment (Not provided)

Pneumatic Precision Micro Injection Molding Machine

Hydraulic Precision Micro Injection Molding Machine

Air Supply

Pipeline ari or air compressor.

Displacement ≥ 0.17 m3/min;

Pressure 0.8-1.3 MPa;

Compressor capacity approx. 60L

-

Air Hose

Outer diameter 12 mm, thick-walled air hose (stronger than typical water hose);

Length depends on setup and distance from compressor.

-

Power Supply

Single-phase AC 220V ± 10%, 50 Hz, 2200 W, 10A

Three-phase 5-wire AC 380 V ± 10%, 50/60 Hz, 5.5 kW

Water Supply

If equipped with water cooling, customer needs to prepare water source and tubing.

If equipped with water cooling, customer needs to prepare water source and tubing, or provide a chiller.

Hydraulic Oil

-

40 L of 46 high pressure antiwear hydraulic oil

Disclaimer: ACS Material, LLC believes that the information in this website is accurate and represents the best and most current information available to us. ACS Material makes no representations or warranties either express or implied, regarding the suitability of the material for any purpose or the accuracy of the information contained within this document. Accordingly, ACS Material will not be responsible for damages resulting from use of or reliance upon this information.