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Polytevo Series Dual Conical Twin-Screw Extruder

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SKU# ERP7DCTF

Product Detail

Polytevo Series Dual Conical Twin-Screw Extruder (ACS-7009ZSD) is a compact laboratory extruder with two sets of conical twin screws in an inverted, staggered layout that circulate the material back and forth without limit, with independently adjustable speeds of 1–120 rpm, eight temperature control zones and a maximum temperature of 400°C.

ACS-7009ZSD dual conical twin-screw extruder with two screw pairs and touch screen
Polytevo Series Dual Conical Twin-Screw Extruder (ACS-7009ZSD) — image shown for reference.

The ACS-7009ZSD is a compact instrument specially developed for mixing new materials, for use on test benches or in fume hoods. Two sets of conical twin screws are arranged in an inverted and staggered layout so that the material circulates back and forth without limit, and the rotating speed of each screw group is independently adjustable, which makes it suitable for formula verification of highly filled and high-viscosity materials. The minimum processing capacity is 10 mL.

Why choose the ACS-7009ZSD

Two conical screw pairsTwo sets of conical twin screws in an inverted and staggered layout inside the barrel (Ø10 mm small end, Ø25 mm large end, 200 mm effective length).
Endless circulationThe material circulates back and forth without limit between the two screw groups.
Independent screw speedsThe rotating speed of each screw group is independently adjustable within 1–120 rpm, with 400 W × 2 servo motors.
Highly filled, high-viscosity materialsSuited to formula verification of highly filled and high-viscosity micro samples; blending experiments need only 5–15 g of raw material.
180° opening chamber, quick-release screwsThe leak-proof mixing chamber opens fully by 180° and the screws release quickly for cleaning and maintenance.
Eight temperature control zonesEight temperature control zones with ±0.5°C control accuracy and a maximum temperature of 400°C.
Rheology control softwareMeasures the rheological properties of mixtures and supports single-cycle blending, timed-cycle blending, continuous feeding blending, constant-speed blending and constant-torque blending.
Torque, pressure and temperature dataData acquisition of torque, pressure and temperature, with touch screen control.
Screw pairs
2
Min. capacity
10 mL
Screw speed
1–120 rpm
Max. temperature
400°C
Mass per cycle
80 g
Extrusion rate
5 kg/h

Specifications General — ACS-7009ZSD

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ParameterSpecification
BrandPolytevo Series by ACS Material
ModelACS-7009ZSD
SKU #ERP7DCT1
Product TypeLaboratory dual conical twin-screw extruder
Screw configurationTwo sets of conical twin screws, inverted and staggered layout
Screw dimensionsØ10 / Ø25 mm (small end / large end)
Effective length200 mm
Screw material38CrMoAlA with nitriding treatment
Barrel material38CrMoAlA
Barrel opening mode180° horizontal swing opening
Power supplyAC 220 V, 50 Hz
Servo motor power400 W × 2
Screw speed1–120 rpm (each screw group independently adjustable)
Temperature control zones8
Maximum temperature400°C
Temperature control accuracy±0.5°C
Material mass per cycle80 g/cycle
Extrusion rate5 kg/h
Touch screenFitted
Data acquisitionTorque, pressure, temperature
Overall dimensions1050 × 338 × 730 mm
Weight96 kg

Where it fits

For research and undergraduate teaching, and for micro-sample blending and modification experiments with highly filled and high-viscosity materials on laboratory benches or in fume hoods.

Frequently asked questions

What is special about the two screw pairs?

Two sets of conical twin screws sit in an inverted and staggered layout so the material circulates back and forth without limit, and the speed of each screw group can be adjusted independently.

What is the smallest batch it can process?

The minimum processing capacity is 10 mL, and blending experiments can be carried out with only 5–15 g of raw material.

Which experimental modes are supported?

The rheology control software supports single-cycle blending, timed-cycle blending, continuous feeding blending, constant-speed blending and constant-torque blending.

How does it differ from the ACS-7009ZS?

The ACS-7009ZS has one pair of conical screws and 4 temperature control zones. The ACS-7009ZSD has two pairs, independent speed control of each screw group, 8 temperature control zones, 80 g material mass per cycle and 5 kg/h.

What power supply does it need?

AC 220 V, 50 Hz.

Polytevo Series Conical Twin-Screw Extruder — ACS-7009ZS micro conical twin-screw extruder, one conical screw pair, 10 mL minimum capacity.
Polytevo Series Recirculating Single-Screw Extruder — ACS-7008ZM Ø20 mm recirculating single-screw extruder with a circulating flow channel.
Polytevo Series Single Screw Extruder — laboratory single screw extruder (ACS-7008), 20 mm screw, L/D 28:1, with cooling tank and air-drying and pelletizing unit.
Polytevo Series Two-Roll Mill — ACS-7007-120 and ACS-7007-150 PLC-controlled two-roll mills, RT to 300°C.
Polytevo Series is a product line of ACS Material, LLC. Disclaimer: ACS Material, LLC believes the information on this page is accurate and represents the best and most current information available to us. Specifications reflect the current published data; final configurations are confirmed at quotation — always refer to the model datasheet for confirmed model-specific specifications, operate the equipment in accordance with its user manual, and follow your laboratory’s safety procedures. ACS Material makes no representations or warranties, express or implied, regarding suitability for any purpose, and will not be responsible for damages resulting from use of or reliance upon this information.