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PlasmaNova™ Portable 5 kW Integrated Plasma Torch System

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SKU# EPNPTS

Product Detail

PlasmaNova™ is a portable, fully integrated 5 kW plasma torch system for plasma processing, materials melting, and welding. It generates a DC arc plasma with a flame core exceeding 6000 °C, runs on argon or air, and offers continuously adjustable output power from 3 to 5 kW. A built-in water-cooling system and compact, mobile design make it suitable for both handheld operation and integration with robotic-arm automation, with support for continuous 24-hour operation.

ACS Material PlasmaNova 5 kW integrated plasma torch system
ACS Material PlasmaNova™ portable 5 kW integrated plasma torch system (image for reference only).

Key features

  • Wide operating temperature range with high stability.
  • Built-in water-cooling system for high cooling efficiency and extended electrode lifespan.
  • Continuously adjustable power parameters for easy and precise control.
  • Integrated, compact design — mobile, safe, and reliable.
  • Handheld or automated — supports both handheld operation and integration with robotic-arm automatic control systems.

System overview

PlasmaNova™ integrates the plasma power supply, water-cooling, gas handling, and torch into a single mobile unit, so it can be rolled to a workstation and run without external cooling or bulky support equipment. The plasma torch itself is engineered for a stable, high-temperature DC arc, shown below in both design drawing and finished form.

PlasmaNova 5 kW plasma torch - design drawing and actual product
PlasmaNova™ plasma torch — design drawing (left) and actual product (right). Dimensions in the design drawing are in millimeters (mm). Shown for illustration only; the final delivered product may vary in appearance according to customer requirements.

Technical specifications

Power supplyThree-phase four-wire, AC 380 V ±10%, 50 Hz (customizable)
Rated output power3–5 kW, continuously adjustable
Plasma discharge typeDC arc plasma
Working gasArgon, air
Flame diameter0–30 mm
Flame temperatureFlame extension temperature approx. 1200 °C; core temperature exceeds 6000 °C
Flame length5–10 cm
Cooling methodForced air cooling (with built-in water-cooling system)
Operation modeManual control; supports continuous 24-hour uninterrupted operation
Torch typeHandheld; supports robotic-arm operation
Operating ambient temperature−10 °C to +40 °C

Specifications are typical and may vary; contact ACS Material to confirm details for your application.

Mechanical dimensions

PlasmaNova 5 kW plasma torch system mechanical dimensions
PlasmaNova™ 5 kW system mechanical dimensions. All dimensions are in millimeters (mm).

Dimensions are for reference only; actual specifications are subject to final delivery. Torch dimensional drawings are for reference only and actual dimensions may vary.

Applications

PlasmaNova™ is suited to plasma torch experiments, melting and welding of conventional and specialty materials, and related plasma processing applications:

PlasmaNova 5 kW plasma torch in a welding application
PlasmaNova™ plasma torch in a materials welding application.
  • Plasma torch experiments — a compact, adjustable DC arc plasma source for laboratory and process research.
  • Melting & welding — joining and melting of conventional and specialty materials with a high-temperature plasma flame.
  • Plasma processing — surface treatment, spheroidization, and related high-temperature plasma applications.

ACS Material, LLC believes that the information on this page is accurate and represents the best and most current information available to us. ACS Material makes no representations or warranties, either express or implied, regarding the suitability of the equipment for any purpose or the accuracy of the information contained herein. Specifications are typical and may vary by unit and configuration; confirm model details and application suitability with ACS Material before purchase. Accordingly, ACS Material will not be responsible for damages resulting from use of or reliance upon this information.