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Polytevo Series Cast Film Extrusion Line

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SKU# ERP7CFEF

Product Detail

Polytevo Series Cast Film Extrusion Line (ACS-7008LY) is a laboratory cast film extrusion line with a Ø20 mm single-screw extruder, a coat-hanger die with 250 mm effective width, nine heating zones at RT to 360°C and servo-driven casting, traction and winding.

ACS-7008LY cast film extrusion line with extruder, casting rolls and winding unit
Polytevo Series Cast Film Extrusion Line (ACS-7008LY) — image shown for reference.

The ACS-7008LY consists of a precision single-screw extruder, a cast film die, a casting system, a traction system, a winding system and a measurement and control system. It integrates polymer extrusion, casting, traction, edge trimming, thickness measurement and winding, and is suitable for cast film forming of common polymer materials such as PE, PP, TPU, PVDF and PC.

Why choose the ACS-7008LY

Independent servo-driven rollersAll driven rollers are independently driven by servo motors for stable low-speed operation, energy saving, low noise and stepless speed regulation.
10-inch touch screen controlThe control system with a 10-inch touch screen displays and adjusts process parameters in real time.
Casting, trimming, flattening and windingCasting, edge trimming, flattening and winding are integrated in one line.
Height-adjustable casting rollThe casting roll height can be adjusted to meet the forming requirements of melts with different melt strength.
Hard chrome mirror rollerHigh smoothness and corrosion resistance.
Circulating water coolingBuilt-in circulating water cooling controls the casting roll temperature.
Nine SSR heating zonesNine SSR temperature control zones plus one temperature measurement zone, with 11.1 kW total heating power.
Functional film researchProvides a laboratory processing solution for functional films such as optical films, photovoltaic films, lithium battery separators, water treatment permeable membranes and high-barrier packaging films.
Screw diameter
Ø20 mm
L/D ratio
28:1
Output
Approx. 5 kg/h
Temperature
RT to 360°C
Film thickness
0.02–0.1 mm
Traction speed
0–30 m/min

Specifications General — ACS-7008LY

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ParameterSpecification
BrandPolytevo Series by ACS Material
ModelACS-7008LY
SKU #ERP7CFE1
Product TypeLaboratory cast film extrusion line
Screw diameterØ20 mm
Screw L/D28:1
Screw compression ratio3:1
Screw rotation speedRated 1–125 rpm
Output capacityApprox. 5 kg/h (varies with resin type)
Temperature rangeRT to 360°C (9 heating zones)
Heating configuration9 SSR temperature control zones + 1 temperature measurement zone
Heating zone powerTotal 11.1 kW (zones 1 & 2: 1.35 kW × 2; zone 3: 0.9 kW; zones 4 & 5: 1.5 kW × 2; zones 6 & 8: 1.4 kW × 2; zone 7: 0.7 kW; zone 9: 1 kW)
Power supplyAC 380 V ±10%, 13.5 kW
Melt pressure transducer range0–50 MPa
Main motor power1500 W (servo motor)
Transmission system1:16 precision spiral bevel gear reducer
Cooling fanBall-bearing fin cooling fan
Die typeCoat-hanger die, effective width 250 mm, die lip gap 1.2 mm
Cast film dimensionThickness 0.02–0.1 mm; width less than 100 mm (varies with resin type)
Traction motor power900 W
Traction line speed0–30 m/min
Auxiliary air pressure0.6 MPa
Overall dimensions (L × W × H)3100 × 1250 × 1680 mm
Net weight800 kg

Where it fits

For cast film forming experiments of polymer materials, research and parameter optimization of cast film production processes, performance testing of new materials for casting, and dispersion performance testing of color masterbatches.

Frequently asked questions

What materials can it cast?

Common polymer materials such as PE, PP, TPU, PVDF and PC.

What film size can it make?

Thickness of 0.02–0.1 mm and a width of less than 100 mm, depending on the resin type, from a coat-hanger die with 250 mm effective width and a 1.2 mm die lip gap.

How is the casting roll cooled?

Built-in circulating water cooling controls the casting roll temperature, and the roll height is adjustable for melts with different melt strength.

What are the extruder specifications?

Ø20 mm screw, L/D 28:1, compression ratio 3:1, rated speed 1–125 rpm, output of about 5 kg/h, RT to 360°C and a 1500 W servo motor.

What utilities are needed?

AC 380 V ±10% power (13.5 kW) and a 0.6 MPa auxiliary air supply.

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Polytevo Series Single Screw Extruder — laboratory single screw extruder (ACS-7008), 20 mm screw, L/D 28:1, with cooling tank and air-drying and pelletizing unit.
Polytevo Series is a product line of ACS Material, LLC. Disclaimer: ACS Material, LLC believes the information on this page is accurate and represents the best and most current information available to us. Specifications reflect the current published data; final configurations are confirmed at quotation — always refer to the model datasheet for confirmed model-specific specifications, operate the equipment in accordance with its user manual, and follow your laboratory’s safety procedures. ACS Material makes no representations or warranties, express or implied, regarding suitability for any purpose, and will not be responsible for damages resulting from use of or reliance upon this information.