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Polytevo Series Twin-Screw Extrusion and Pelletizing Line

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SKU# ERP7TSPF

Product Detail

Polytevo Series Twin-Screw Extrusion and Pelletizing Line (ACS-7009P-20B) is a twin-screw compounding and strand pelletizing line with a Ø22 mm twin-screw extruder (L/D 42:1, up to 600 rpm, 5.5 kW), an output of 5–10 kg/h and approximately 3 × 3 mm pellets.

ACS-7009P-20B twin-screw extruder with feed hopper on a blue base
Polytevo Series Twin-Screw Extrusion and Pelletizing Line (ACS-7009P-20B) — image shown for reference.

The ACS-7009P-20B compounds PE and PP on a co-rotating twin-screw extruder with a modular screw and barrel. The line runs from a twin-screw volumetric feeding system through twin-screw compounding to a water-cooled strand pelletizing system (water bath, air knife and strand pelletizer). The final product is cylindrical pellets of about 3 × 3 mm; the output of 5–10 kg/h depends on the raw material, formulation and process conditions.

Why choose the ACS-7009P-20B

Twin-screw compoundingØ22 mm screws on 18.4 mm center distance, L/D 42:1, with a maximum screw speed of 600 rpm and a 5.5 kW main motor.
Modular screw and barrelBuilding-block screw elements connected to the shaft by splines, and a modular barrel; the screw elements can be re-arranged for the desired mixing, shearing and dispersion.
Volumetric twin-screw feedingA twin-screw volumetric feeder (0.37 kW) with a stainless steel, deep-groove screw feeds the extruder.
Vacuum ventingA vacuum venting system with a maximum vacuum degree of −0.095 MPa.
Water-cooled strand pelletizingA stainless steel water bath with 3 stripping rollers and a movable, height-adjustable belt conveyor, an air knife to remove surface moisture and a quick-opening strand pelletizer for up to 6 strands.
Strand dieØ4 mm die holes, with one 1-hole and one 2-hole template; independent die heating control with melt temperature and pressure monitoring points and a high-pressure alarm.
Interlock protectionThe main unit is sequence-interlocked with the feeder; the main motor has overcurrent, undervoltage, phase loss, overheating and locked-rotor shutdown protection.
PLC controlPLC control with a touch screen; the PLC supports Ethernet connection and PROFINET integration with the user’s on-site control bus.
Screw diameter
Ø22 mm
L/D ratio
42:1
Max. screw speed
600 rpm
Main motor
5.5 kW
Output
5–10 kg/h
Pellet size
Approx. 3 × 3 mm

Specifications General — ACS-7009P-20B

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ParameterSpecification
BrandPolytevo Series by ACS Material
ModelACS-7009P-20B
SKU #ERP7TSP1
Product TypeLaboratory twin-screw compounding and strand pelletizing line
Raw materialsPE/PP
Final productPellets of approx. 3 × 3 mm
Output5–10 kg/h (depends on raw material, formulation and process conditions)
Extruder typeCo-rotating twin-screw extruder
Screw diameterØ22 mm
Center distance18.4 mm
Screw L/D42:1
Maximum screw speed600 rpm
Main motor powerAC motor, 5.5 kW
Screw and barrel structureModular (building-block) screw elements with spline connection; modular barrel
FeederTwin-screw volumetric feeder, 0.37 kW, stainless steel deep-groove screw
Vacuum systemMaximum vacuum degree −0.095 MPa
Strand dieØ4 mm holes; one 1-hole and one 2-hole template
Water bath304 stainless steel, 150 mm wide, 3 stripping rollers, movable belt conveyor, height adjustable
Strand pelletizerQuick-opening design; maximum 6 strands; motor 0.75 kW
ControlPLC control with touch screen; Ethernet and PROFINET connection
Power supplyAC 380 V, three-phase, 50 Hz
ACS-7009P-20B twin-screw extrusion and pelletizing line with water bath
Polytevo Series Twin-Screw Extrusion and Pelletizing Line (ACS-7009P-20B, extrusion line) — image shown for reference.

Package contents

Supplied with the instrumentQty
Twin-screw volumetric feeder1 set
Twin-screw extruder1 set
Vacuum system1 set
Water cooling system1 set
Strand die1 set
Water bath1 set
Air knife1 set
Strand pelletizer1 set
Electrical control cabinet1 set
PLC and touch screen control system1 set
Spare parts1 set

External utilities, where required, are supplied by the user. Package contents reflect the current published configuration; the itemized bill of materials is confirmed on the quotation.

Where it fits

For laboratory compounding of PE and PP formulations on a co-rotating twin-screw extruder and pelletizing into cylindrical pellets of about 3 × 3 mm at 5–10 kg/h.

Frequently asked questions

What does the line consist of?

A twin-screw volumetric feeding system, a twin-screw extruder compounding system with vacuum venting, and a water-cooled strand pelletizing system (water bath, air knife and strand pelletizer), with an electrical control cabinet and PLC.

What are the extruder specifications?

Ø22 mm screws on an 18.4 mm center distance, L/D 42:1, a maximum screw speed of 600 rpm and a 5.5 kW main motor.

What output and pellet size?

An output of 5–10 kg/h depending on the raw material, formulation and process conditions, with approximately 3 × 3 mm pellets.

What is not included?

Preparation of the premises and foundations, on-site lifting devices, connection cables from the transformer to the control cabinet and to the motors, electrical installation outside the machine and control system, pipes between the supplied units, oil and grease, and raw materials needed for start-up and commissioning.

What power supply does it need?

AC 380 V, three-phase, 50 Hz.

Polytevo Series Recirculating Single-Screw Extruder — ACS-7008ZM Ø20 mm recirculating single-screw extruder with a circulating flow channel.
Polytevo Series Conical Twin-Screw Extruder — ACS-7009ZS micro conical twin-screw extruder, one conical screw pair, 10 mL minimum capacity.
Polytevo Series Dual Conical Twin-Screw Extruder — ACS-7009ZSD dual conical twin-screw extruder, two conical screw pairs with independent speeds.
Polytevo Series Single Screw Extruder — laboratory single screw extruder (ACS-7008), 20 mm screw, L/D 28:1, with cooling tank and air-drying and pelletizing unit.
Polytevo Series is a product line of ACS Material, LLC. Disclaimer: ACS Material, LLC believes the information on this page is accurate and represents the best and most current information available to us. Specifications reflect the current published data; final configurations are confirmed at quotation — always refer to the model datasheet for confirmed model-specific specifications, operate the equipment in accordance with its user manual, and follow your laboratory’s safety procedures. ACS Material makes no representations or warranties, express or implied, regarding suitability for any purpose, and will not be responsible for damages resulting from use of or reliance upon this information.