GEt Quote

Polytevo Series Filter Pressure Value Tester

In stock
SKU# ERP7FPV

Product Detail

Polytevo Series Filter Pressure Value Tester (ACS-7008FPV) is a filter pressure value (FPV) tester that combines a 20 mm single-screw extruder, a gear-type melt pump, a screen pack assembly and melt temperature and pressure sensors, designed with reference to EN 13900-5:2005 for filter pressure value testing to quantify the dispersion quality of pigments and fillers in polyolefin and other thermoplastic compounds.

ACS-7008FPV filter pressure value tester with extruder, melt pump trolley and touch screen
Polytevo Series Filter Pressure Value Tester (ACS-7008FPV) — image shown for reference.

The ACS-7008FPV plasticizes the test material in the single-screw extruder, and the melt pump forces it at a constant flow rate through a standard fine screen pack. Sensors record the melt pressure before and after the screen as a function of throughput (or time), and the system calculates the filter pressure value (FPV, in bar/g) with reference to EN 13900-5. A higher FPV indicates a greater content of undispersed pigment/filler particles or contaminants, i.e. poorer dispersion. Temperature control, pressure closed-loop control, data acquisition, pressure curves and reports run automatically under the PLC system.

Why choose the ACS-7008FPV

Stable flow, repeatable resultsPrecision single-screw extruder combined with a gear melt pump delivers a stable flow with minimal pressure fluctuation for excellent repeatability.
Servo drive with pressure closed loopServo drive with pressure closed-loop control for precise adjustment of screw speed and melt flow.
Seven SSR temperature zonesSeven independent SSR temperature-control zones, up to 360°C, with digital setting and high control accuracy.
Two melt pressure sensorsTwo high-accuracy melt pressure sensors (P1 / P2) plus multi-channel temperature acquisition, fully recorded throughout the test.
PLC and touch screenPLC + touch-screen control system with real-time display of temperature, pressure, speed and flow curves.
Alarms and data exportComprehensive fault-alarm function; test data can be exported via USB with automatically generated analysis charts and reports.
Automatic test sequenceTemperature control, pressure closed-loop control, data acquisition, pressure curves and reports run automatically under the PLC system.
Dispersion test methodDesigned with reference to EN 13900-5:2005 for filter pressure value testing of pigments and fillers in polyolefin and other thermoplastic compounds.
Screw diameter
20 mm
Max. temperature
RT to 360°C
Temperature zones
7
Max. melt pump flow
100 cm³/min
Test method reference
EN 13900-5:2005

Specifications General — ACS-7008FPV

Swipe horizontally to view all columns.

ParameterSpecification
BrandPolytevo Series by ACS Material
ModelACS-7008FPV
SKU #ERP7FPV1
Product TypeFilter pressure value (FPV) tester
Test method referenceEN 13900-5:2005
Screw diameter20 mm
Screw L/D28:1
Screw compression ratio3:1
Screw material38CrMoAlA nitrided high-strength alloy steel
Screw speed0.1–100 rpm rated, servo drive, pressure closed-loop control
Temperature rangeMaximum RT to 360°C (seven SSR temperature control zones)
Heating7-channel SSR temperature control zones + 3 temperature measurement zones
Melt pressure transducersP1: 100 bar; P2: 350 bar
Main motor1500 W servo motor; 20:1 bevel gear reduction
Melt pumpMax. flow 100 cm³/min; 750 W servo motor
Heating powerZones 1–3: 2.7 kW; zone 4: 0.9 kW; zone 5: 1.2 kW; zones 6–7: 1 kW
Cooling4 × ball-bearing cooling fans
Power supplyAC 380 V ±10%, 50/60 Hz, 8200 W
Overall dimensions (L × W × H)1500 × 530 × 1520 mm
Weight380 kg

Package contents

Supplied with the instrumentQty
Single-screw extrusion system1 set
Melt pump1 set
Melt pressure sensors2 sets
PLC control system1 set
Test & analysis platform1 set
Spare parts / accessories1 set
Technical documentation1 copy

External utilities, where required, are supplied by the user. Package contents reflect the current published configuration; the itemized bill of materials is confirmed on the quotation.

Where it fits

For dispersion quality testing and incoming QC of color, filler and functional masterbatches; formulation evaluation of polyolefin (PE, PP, etc.) and other thermoplastic compounds and modified materials; comparative dispersion testing of pigments and fillers (carbon black, CaCO3, TiO2, etc.); and R&D and quality control laboratories of polymer producers, compounders and research / testing institutes.

Frequently asked questions

What does the ACS-7008FPV measure?

It quantifies the dispersion quality of pigments and fillers in polyolefin and other thermoplastic compounds by calculating the filter pressure value (FPV, in bar/g) with reference to EN 13900-5. A higher FPV indicates a greater content of undispersed pigment/filler particles or contaminants, i.e. poorer dispersion.

How does the test work?

The material is plasticized by the single-screw extruder and forced by the melt pump at a constant flow rate through a standard fine screen pack. Sensors record the melt pressure before and after the screen as a function of throughput (or time).

What temperature range is published?

Up to 360°C (RT to 360°C), with seven independent SSR temperature-control zones.

Which pressure sensors are fitted?

Two melt pressure transducers: P1 with a 100 bar range and P2 with a 350 bar range.

How are the results recorded?

Test data are recorded throughout the test; the system displays temperature, pressure, speed and flow curves in real time, and test data can be exported via USB with automatically generated analysis charts and reports.

What power supply does it need?

AC 380 V ±10%, 50/60 Hz, 8200 W.

Polytevo Series Single Screw Extruder — laboratory single screw extruder (ACS-7008), 20 mm screw, L/D 28:1, with cooling tank and air-drying and pelletizing unit.
Polytevo Series Precision Injection Molding Machine — pneumatic ACS-7003 and hydraulic ACS-7003H precision injection molding machines, 20 mm screw.
Polytevo Series Plate Vulcanizing Press Machine — ACS-7006A-30 (30 T) and ACS-7006A-50 (50 T) PLC-controlled vulcanizing platen presses, RT to 300°C.
Polytevo Series Film Blowing Machine — ACS-7008FB PLC-programmable laboratory film blowing machine, 20 mm screw, RT to 380°C.
Polytevo Series is a product line of ACS Material, LLC. Disclaimer: ACS Material, LLC believes the information on this page is accurate and represents the best and most current information available to us. Specifications reflect the current published data; final configurations are confirmed at quotation — always refer to the model datasheet for confirmed model-specific specifications, operate the equipment in accordance with its user manual, and follow your laboratory’s safety procedures. ACS Material makes no representations or warranties, express or implied, regarding suitability for any purpose, and will not be responsible for damages resulting from use of or reliance upon this information.